Transition File Processor
When a major vendor platform shift threatened to disrupt analytics processing, I built a custom file transformation system that bypassed 30+ hours of dev work, eliminated manual ops effort, and prevented long-term tech debt.
Context
Our shipping vendor, Pitney Bowes, announced a migration to a new analytics system that would change the data structure of their monthly reports. These reports fed into our enterprise systems but were manually massaged by an ops lead — ~4 hours of work each month.
The new format was incompatible with our legacy systems. Adapting internally would have required backend development, regression testing, and deployment coordination — eating up an estimated 30+ hours of senior developer time we couldn't afford to spend.
Problem
- Two incompatible analytics formats — legacy system required both to be consumable, but couldn't handle them natively.
- High fragility in manual process — each monthly file required ~4 hours of manual transformation by ops, including copy-paste reformatting and error-prone Excel operations.
- Risk of downstream system breakage — incorrect formatting could cause ingestion failures, delayed transactions, or incorrect billing calculations.
- Transition period overlap — both old and new formats had to be supported during vendor cutover, doubling surface area and increasing odds of human error.
- No engineering time available — internal devs were fully allocated to revenue-generating systems. Building formal ingestion support would've cost an estimated 30–40 hours and introduced long-tail maintenance costs.
- No error traceability — ops had no way to detect formatting issues until ingestion failed, making debugging reactive and brittle.
Intervention
I built a Node.js-based CLI tool that acts as a conversion proxy between the vendor's FTP drop and our system.
- Parses new format (Pitney 360Ship)
- Merges legacy-format exports if needed (--old flag)
- Automatically creates per-meter and grand total rows
- Applies pricing via hardcoded config
- Generates error logs and exit codes for ops verification
- Compiled to a standalone binary using pkg for zero-dependency deployment
The app validates structure, filters unnecessary records, applies surcharge logic, and produces a clean file consumable by our legacy system — no dev involvement, no manual editing.
Architecture Flow
A unified pipeline transforming dual-format reports into a single, ingestible legacy output without modifying core systems.
Results
- Conserved $4.5K+ in senior developer resources (30+ hours at $150/hr)
- Automated $2K/year in manual operations labor (4 hrs/month at $40/hr)
- Future-proofed ingestion for two report formats with zero additional dev cycles
- Reduced error rate to zero (no user intervention needed)
- Established self-reporting error logs for immediate troubleshooting
Leadership Feedback
This is an incredible solution — innovative and not a path most teams would take. It bridges the gap between legacy and the future.
Reflection
This project was my inflection point. Where scripting met systems design. I stopped thinking like a developer and started thinking like an architect.
I didn't just automate a workflow; I protected team velocity and operational continuity. That's what separates tools from infrastructure.